GRK 2802: Pre‐oxidized Recycled MgO–Steel Composite Material for Possible Application in Cryolitic Melts

References to related material
datacite.relatedItem.IsSupplementTo

https://doi.org/10.1002/srin.202400435

Type of the data
datacite.resourceTypeGeneral

Dataset

Total size of the dataset
datacite.size

186447037

Author
dc.contributor.author

Yaroshevskyi, Serhii

Author
dc.contributor.author

Brachhold, Nora

Author
dc.contributor.author

Malczyk, Piotr

Author
dc.contributor.author

Gehre, Patrick

Author
dc.contributor.author

Aneziris, Christos

Upload date
dc.date.accessioned

2026-02-16T18:11:08Z

Publication date
dc.date.available

2026-02-16T18:11:08Z

Publication date
dc.date.issued

2026-02-16

Abstract of the dataset
dc.description.abstract

Recycled MgO–C lining bricks and 316L stainless steel are used to manufacture composite material for inert anode samples for aluminum electrolysis cell. The microstructure of the composite material is characterized after preoxidation thermal treatments at 800, 900, and 1000 °C as well as in its sintered state. Preoxidation (PO) process is designed to enhance the material's corrosion resistance in molten cryolite environments by developing robust Fe–Mg–O, Fe–Cr–O- containing phases. Analytical techniques including scanning electron microscopy, electron backscatter diffraction, and energy dispersive X-ray spectrometry are applied to characterize the phase formation, revealing the potential of these composites for use as inert anodes in aluminum electrolysis cells. PO at 800 °C is not sufficient to form adequate protective oxide layers. Whereas, PO at 900 and 1000 °C leads to the formation of protective oxide layers containing Mg–O Fe–O halite-like solid solutions and (Cr,Fe)3O4 spinel phase. Sample, preoxidized at 1000 °C is sealed in Mg–Fe–O spinel phase.

Public reference to this page
dc.identifier.uri

https://opara.zih.tu-dresden.de/handle/123456789/2076

Publisher
dc.publisher

Technische Universität Bergakademie Freiberg

Specification of the discipline(s)
dc.subject.classification

4::43::405::405-05

Specification of the discipline(s)
dc.subject.classification

4::43

Title of the dataset
dc.title

GRK 2802: Pre‐oxidized Recycled MgO–Steel Composite Material for Possible Application in Cryolitic Melts

Project abstract
opara.project.description

Novel manufacturing route for composite inert anodes containing 60:40 of 316 L stainless steel and MgO powder obtained from recycled MgO-C brick material has been developed and evaluated. After burnout of residual carbon from the recycled MgO-C powder, MgO and steel were granulated and pre-sintered in order to generate agglomerates of composite material acting as coarse grains within the composite material, and thus lowering the sintering-related shrinkage. The pre-sintered granules were mixed with raw steel and MgO powder in order to achieve a high particle packing and subsequently cold isostatically pressed in the form of electrodes. All manufactured anode samples were subjected to sintering at 1350 ◦C and pre-oxidation at different temperatures – 800 °C, 900 °C, and 1000 °C. Afterwards, mechanical and electrical properties of the manufactured electrodes were characterized. The results show that upcycling of the MgO-C material enables manufacturing of sophisticated electrode products, which can be applied in the aluminum industry.

Funding Acknowledgement
opara.project.fundingAcknowledgement

The dataset was generated within the framework of the Research Training Group GRK 2802 (project ID: 461482547) funded by the German Research Foundation (DFG).

Public project website(s)
opara.project.publicReference

https://tu-freiberg.de/en/research/grk2802

Project title
opara.project.title

GRK2802_P7_Metalloceramic composites made from MgO or MgO-C recyclates in combination with steel and other additives as inert or low-carbon anodes in aluminium fused-salt electrolysis

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